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Structural carton and insert design

Clarify product and shipping conditions before choosing the carton structure

Structural packaging works best when product size, fragile areas, shipping route, pallet plan, and test conditions are discussed together before sampling.

Product size and weightCushioning and retentionCarton and pallet efficiencyTesting and production limits
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Process direction

Use a clean vertical stepper instead of wrapped arrow text on mobile

  1. 1

    Product data

    Dimensions, weight, fragile points, photos, or drawings.

  2. 2

    Cushioning design

    Retention method, protection distance, and material mix.

  3. 3

    Carton and print

    Carton strength, size, printing, and assembly method.

  4. 4

    Pallet and logistics

    Container loading, stacking, warehouse, and delivery limits.

  5. 5

    Testing and revision

    Adjust the structure based on drop, vibration, compression, or shipment feedback.